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        KUKA.FlexPal

        User-friendly software for any palletizing and depalletizing application, from simple to highly complex processes. 


        Drag-and-drop palletizing: Design your production processes without any programming

        KUKA.FlexPal is an intuitive software that simplifies the creation and simulation of palletizing plans, accommodating any level of complexity. Using a drag-and-drop interface, users can configure the components in a 3D environment according to their specific requirements. It supports the import of all common types of palletizing grippers, enables quick customization of robot deposit trajectories and simplifies the creation of new palletizing sequences with ease.

        The palletizing software allows both a free orientation of the gripper and a randomly aligned depositing position of the products. It is designed to accommodate every shape, size, and type of product.

        Finished palletizing plan in a just a few clicks: It’s that easy!

        Pallet planning is done with just a few clicks and enables flexible placement sequences. Several different products can be placed on the same pallet.

        Quick start for more uptime and productivity

        KUKA.FlexPal offers an efficient solution that minimizes downtime and streamlines processes. Based on KUKA's more than 20 years of experience in palletizing, the proven software guarantees reliable performance and promises easy integration as well as the flexibility to easily adapt to the user's individual requirements.

        Benefits for end users:

        • Intuitive use

          No robotics knowledge required to create or customize palletizing plan.
        • Easy integration

          Simple transfer of the newly configured robot paths to the robot controller via network or USB stick.
        • Production flow assurance

          Offline development of new pallet patterns away from the production area.
        • Significant time savings

          10-15 minutes to create a new palletizing plan.

        Benefits for system integrators:

        • Comprehensive solution

          Ability to manage all cells, including complexity, with a single software package.

        • Fast commissioning

          Efficiency through acceleration of the setup process from planning to commissioning.

        • Flexibility

          Every palletizing scenario can be implemented for more demanding applications.
        • Cost Efficiency

          Sophisticated software ensures stability, efficiency and future-proofing through continuous updates.

        Palletizing with KUKA.FlexPal: Case studies from customers

        Palletizing of bricks

        With KUKA.FlexPal, a medium-sized company can independently create and modify palletizing plans for both old and new generation robots.

        Palletizing cartons in the cold room

        The software enables quick commissioning and reliable management of the system for pelleting frozen herbs at -25°C.

        Palletizing fruit and vegetables

        The company increases efficiency and saves time when palletizing multiple small batches with KUKA.FlexPal.

        KUKA.FlexPal: Highly flexible palletizing for every need


        Palletizing for any scenario

        • Mono palletizing: Same product per pallet
        • Rainbow palletizing: Different products per pallet, same products per layer
        • Palletizing of single and multi-station systems, as well as single and multiple palletizing cells
        • Customized depalletizing
        • System extension through linear axes, positioners, pallet loaders, automatic intermediate stations, labelers, printers and others

        Free design of palletizing plans

        • Supports all types of palletizing grippers:
          suction grippers, fork grippers, clamp grippers
        • Various components to design: packages, pallets, grippers, intermediate layers
        • Orientation of parts and gripper is free: free drop off und pick up positions
        • Layer patterns can be defined manually
        • Import of any 3D model is possible
        • Tool Changer Management

        Do you have questions or are you looking for a system integrator near you?

        Together we can make your business even better. If you have any questions, please do not hesitate to contact us!

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